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Industrial Evaporator

Industrial Evaporator

350000.00 - 550000.00 INR/Unit

Product Details:

  • Power Consumption Depends on capacity and operation
  • Temperature Up to 140C
  • Heat Source Steam / Electric / Gas
  • Power 10 kW to 150 kW
  • Material Stainless Steel (SS 304 / 316)
  • Voltage 220/380/415 V
  • Technology Forced Circulation / Falling Film / Rising Film
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Industrial Evaporator Price And Quantity

  • 1 , , Unit
  • 350000.00 - 550000.00 INR/Unit

Industrial Evaporator Product Specifications

  • Stainless Steel (SS 304 / 316)
  • As per capacity / customized
  • 10 kW to 150 kW
  • Steam / Electric / Gas
  • 220/380/415 V
  • Up to 140C
  • Depends on capacity and operation
  • Forced Circulation / Falling Film / Rising Film

Industrial Evaporator Trade Information

  • Ahmedabad
  • 10 , , Unit Per Month
  • 15 Days
  • South America, Australia, Eastern Europe, Middle East, Central America, Western Europe, Asia, North America, Africa
  • All India

Product Description

Falling Film Type Evaporator:-

Falling Film Evaporation is a process controlled by two different heat transfer processes. First of all thin film evaporator is a heat transfer mechanism controlled by conduction and / or convection across the film.

In Falling Film Evaporator film normally flows downwards under the force of gravity in the form of a thin film along with vapor at the core in parallel. The product which is to be handled in falling film evaporator is introduced at the top part of the vertical tubes inside surface of the tubes.

The feed gets well distributed to all the tubes due presence of a properly designed efficient liquid distributor. The liquid gains heat by heat transfer due to condensing hot vapors on outside surface of tubes.

The liquid starts evaporating at constant boiling temperature and both liquid film and evaporated vapors travel down. The concentrate is collected at bottom portion of calandria from where it is pumped further. The evaporated vapors enter the vapor separator connected at the bottom where due to centrifugal action the droplets get separated out. These droplets are pooled back to the concentrate leaving the bottom portion of calandria. The vapors leave the vapor separator from the top.

The entire system works under vacuum evaporation and hence boiling point of liquid decreases and the system can be applied for heat sensitive products.

Forced Circulation Type Evaporator:-

This system is an ideal for concentration of liquid when the boiling of feed liquid on the heating surfaces is to be avoided due to the salting and fouling characteristics of the liquid.

Hence in these evaporators the flow velocity in the tubes is kept very high. Forced Circulation evaporators, sometimes are used in series with falling film evaporator as finishing effect for achieving higher concentration.

In this type of evaporator, liquid is pumped through heat exchanger tubes at high velocity avoiding precipitation and creating high turbulence; the liquid is then passed through vapour separator for separation of vapour and finally condensing the vapour in the condenser. Concentrated liquid is continuously discharged from bottom of vapour separator.

Natural Circulation Type Evaporator:-

Natural circulation evaporators are based on the natural circulation of the product caused by the density differences that arise from heating. The product in liquid form travels up the tubes and reaches boiling point, vapour forms and carries liquor to the separator.

In an evaporator using tubing, after the water begins to boil, bubbles will rise and cause circulation, facilitating the separation of the liquid and the vapor at the top of the heating tubes.

The amount of evaporation that takes place depends on the temperature difference between the steam and the solution. These types of evaporators are widely used in sugar, salts and caustic soda industries.

 Product details

Brand

Siddhi Vinayak Engineering

Automatic Grade

Automatic

Design

Standard

Voltage

440 Volt

Material

Steel



Versatility Across Industries

Suitable for a range of sectors like chemicals, pharmaceuticals, food, and dairy, our evaporators efficiently concentrate liquids. Their adaptability to single or three-phase power, and capacities from 100 LPH to 50,000 LPH, make them a reliable choice for both small-scale operations and large manufacturing units.


Advanced Engineering and Durability

Manufactured using SS 304/316 stainless steel, the equipment boasts high corrosion resistance and a polished finish. Designed for both vertical and horizontal setups, the evaporators withstand temperatures up to 140C and pressures from atmospheric to vacuum, ensuring consistent performance and longevity.


Enhanced Process Control and Automation

Our digital or PLC-based control panels provide precise operational management. Automated feed and product discharge systems, along with CIP compatibility, promote efficiency and reduce manual intervention, making routine processes swift and hygienic.

FAQs of Industrial Evaporator:


Q: How does the industrial evaporator handle different liquid concentrations?

A: The evaporator uses advanced forced circulation or falling/rising film technology, enabling precise control over evaporation rates and concentration outcomes. This ensures consistent product quality regardless of the process stage or liquid type.

Q: What is the recommended process for cleaning and maintaining the evaporator?

A: The system is designed with Cleaning-in-Place (CIP) compatibility, allowing thorough interior cleaning without disassembly. Routine maintenance should follow manufacturer guidelines for CIP cycles, regular inspection of automated valves, and control panel checks to ensure optimal operation.

Q: When should I choose a horizontal versus vertical installation for my facility?

A: Horizontal installations are ideal for locations with height restrictions, while vertical configurations optimize footprint in compact spaces. Selection depends on the facilitys available dimensions and specific process needs.

Q: Where can these evaporators be implemented effectively?

A: Our evaporators are versatile and can be used effectively in chemical plants, pharmaceutical manufacturing, food processing units, dairy facilities, and any industry requiring concentration of liquid mixtures within India or for export abroad.

Q: What are the benefits of automated valve and control panel systems in the evaporator?

A: Automated discharge valves and digital/PLC-based control panels streamline operation by minimizing manual intervention, enhancing safety, and improving process accuracy. This leads to greater efficiency and predictability in production.

Q: How do I select the appropriate capacity and configuration for my needs?

A: Capacity selection depends on your daily production requirements, type of liquid to be processed, and available power supply (10 to 150 kW, 220/380/415V). Our team assists in customizing dimensions and features to match your application and operational constraints.

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