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Effluent Spray Dryer Plant

Name: Effluent Spray Dryer Plant
Brand: SIDDHI VINAYAK ENGINEERING
Price: 250000.00 INR
Availability: InStock

Price 250000.00 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Effluent Spray Dryer Plant Specification

Heat Source
Steam / Hot Air Generator / Furnace

Fuel Type
Diesel, Natural Gas, Coal, or Electricity

Power
30 kW to 100 kW Watt (w)

Temperature
120 to 220 Celsius (oC)

Power Consumption
30 - 100 Kilowatt (kW)

Material
Stainless Steel (SS304/SS316)

Voltage
415 V, 3-Phase, 50 Hz Volt (v)

Technology
Atomization by rotary/disc/pressure nozzle

Dryer Type
Co-current / Counter-current Flow

Capacity Range
100 LPH to 10,000 LPH

Surface Finish
Polished

Control Panel
PLC/SCADA based automated control system

Application
Industrial effluent drying, pharmaceutical, chemical, and food industries

Product Recovery
Powder Collector with Airlock Valve

Installation Support
Available

Feed Handling
Pump or Gravity Feed System

Evaporation Rate
25 kg/hr to 2000 kg/hr

Dust Collection
Cyclone Separator & Bag Filter Provided

Noise Level
Below 85 dB

Effluent Spray Dryer Plant Trade Information

Minimum Order Quantity
1 Unit

FOB Port
Ahmedabad

Supply Ability
10 Units Per Month

Delivery Time
15 Days

Sample Policy
Contact us for information regarding our sample policy

Main Domestic Market
All India

About Effluent Spray Dryer Plant

Extensive collection of Effluent Spray Dryers are being offered by us to our prominent clients. They are widely used in several industries for speedily drying the industrial waste water called effluent having inorganic and organic salts. The Effluent Spray Dryers are well known in the market for their efficient and effective working capability and that without any trouble. They are highly durable, have robust configuration, cost effective price and greater reliability. They are properly tested on various parameters and then delivered to customers.

Advanced Automation

The spray dryer plant boasts an intuitive PLC/SCADA-based control panel, granting precise command over temperature (120C220C), flow rates, and process timings. This automation enhances operational accuracy, monitoring, and minimalizes manual intervention, leading to improved consistency and reduced human error during production runs.

Flexible Application Scope

Suited for drying demands in pharmaceuticals, chemicals, and food processing, the system accommodates both co-current and counter-current drying mechanisms. Supporting volumes from 100 to 10,000 LPH, it can adapt to batch or continuous operations, making it a versatile choice for a range of industrial effluent management needs.

Efficient Dust and Product Recovery

Equipped with a cyclone separator, bag filter, and a dedicated powder collector fitted with an airlock valve, the plant ensures high collection efficiency. This arrangement minimizes product losses and dust emissions, supporting cleaner operation while maximizing yield of the dried output.

FAQs of Effluent Spray Dryer Plant:

Q: How does the effluent spray dryer plant manage varying feed rates and capacities?

A: The plant is engineered with flexible feed handling options, allowing both pump-driven and gravity feed methods. It accommodates volumes from 100 to 10,000 LPH, and the automated PLC/SCADA controls adapt easily to changes in flow to maintain stable, high-quality drying performance.

Q: What benefits does PLC/SCADA automation provide in daily operation?

A: PLC/SCADA automation ensures precise process control, real-time monitoring, and simplified troubleshooting. Users can easily adjust temperature, flow rate, and timing, reducing operational errors and improving output consistency.

Q: When should a co-current versus a counter-current flow configuration be chosen?

A: Co-current drying is generally selected for heat-sensitive materials, as it exposes the product to high temperatures briefly. Counter-current flow is preferable for less sensitive products requiring more thorough moisture removal. Choice depends on product characteristics and desired moisture content.

Q: Where is this spray dryer plant commonly installed and who supports the installation?

A: These systems are widely installed in pharmaceutical, chemical, and food processing facilities across India and internationally. Comprehensive installation support from experienced technicians ensures proper commissioning and operator training.

Q: What is the process flow of effluent spray drying using this system?

A: Liquid feed enters through a pump or gravity system, passes through atomization nozzles (rotary, disc, or pressure), and is sprayed into a heated chamber. Moisture evaporates rapidly, with powder collected at the bottom, while dust is separated using cyclones and bag filters.

Q: How is dust controlled during the drying operation?

A: Dust generated during drying is efficiently captured via a cyclone separator and bag filter system. This dual-stage dust collection minimizes airborne particulates, ensuring cleaner operation and product recovery.

Q: What are the main usage benefits of this effluent spray dryer plant for industrial applications?

A: Key benefits include high throughput, powder yield maximization, reduced environmental impact, adaptable configurations for various feedstocks, low operational noise (below 85 dB), and compliance with stringent quality and safety standards.

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