Product Description
We deal in Forced Circulation Evaporators which are perfectly designed and provide excellent operation. Besides, they anti corrosion, reliable, durable and many more. Plus, these evaporators are highly appreciated by all our clients. Apart from that, they are manufacture by our skillful experts, and only premium grade raw material sourced from a reliable and certified dealer are used in them. The Forced Circulation Evaporators are easy to use, durable, cost effective, require less maintenance, and are created using modern machines and technology under the guidance of our skillful experts.
Technical Specification
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Material
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Mild Steel
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Volt
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440 Volt
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Design
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Standard
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Automatic Grade
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Automatic
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Advanced Design and CustomizationOur forced circulation evaporators are tailored for diverse industry requirements, from compact 500 LPH units to high-capacity 50,000 LPH models. Designs accommodate both single and multi-effect configurations, offering flexibility for various feed concentrations and flow rates. Material choices such as SS316 and MS with epoxy coating ensure compatibility with sensitive or aggressive solutions.
Efficient and Reliable OperationWith a high heat transfer coefficient and low fouling rates, these evaporators excel in processing heat-sensitive materials. They operate at up to 120C with design pressures reaching 6 kg/cm. Automated PLC/SCADA systems or semi-automatic controls enhance safety and efficiency, while the skid-mounted or site-erected installation simplifies integration into existing plants.
Maintenance and SustainabilityEngineered for low and straightforward maintenance, these systems offer seamless or welded tubes and integrated condensate recovery, optimizing resource usage and operational downtime. Variable power options and support for steam, hot water, oil, gas, or electric heating increase energy efficiency and adaptability to plant infrastructure.
FAQs of Forced Circulation Evaporator:
Q: How does a forced circulation evaporator work in industrial applications?
A: A forced circulation evaporator uses a pump to circulate liquid rapidly through a heat exchanger, where it absorbs energy via steam or hot water. The feed solution is then partially evaporated in a separator, concentrating the product. This process ensures efficient heat transfer while minimizing the risk of fouling, making it suitable for chemical, pharmaceutical, food, and sugar industries.
Q: What are the benefits of using a forced circulation evaporator for heat sensitive materials?
A: Forced circulation evaporators are designed with a high heat transfer coefficient and short residence time, which prevents localized overheating and degradation of heat-sensitive compounds. The robust circulation reduces fouling and ensures consistent product quality across various applications.
Q: When should I choose a single effect versus a multi-effect evaporator?
A: A single effect evaporator is ideal for moderate capacity needs and simpler processes, often preferred when energy costs are not a primary concern. A multi-effect system increases efficiency and reduces steam consumption, making it suitable for larger-scale operations or when substantial energy savings are necessary.
Q: Where can these evaporators be installed and what are the installation options?
A: Forced circulation evaporators can be installed in a wide range of industrial plants, and are available in skid-mounted designs for rapid deployment or site-erected versions for custom integration. This flexibility accommodates space, process layout, and operational convenience.
Q: How is the control and automation managed in these systems?
A: The evaporator units can be supplied with fully automatic PLC/SCADA systems for precise monitoring and control, or in a semi-automatic configuration for manual intervention as needed. This offers operators flexibility and ensures reliability in various processing environments.
Q: What maintenance is required for forced circulation evaporators?
A: Maintenance is straightforward due to the evaporators easy-to-clean seamless or welded tubes and low fouling tendencies. Regular inspections and periodic cleaning are recommended to maintain optimal performance, but the system is engineered for minimal downtime.
Q: What customization options are available for specific process requirements?
A: These evaporators offer customizable features including capacity, feed flow rate, automation grade, surface finish (mirror or matte), heating source, fuel type, and material construction. Dimensions and installation type can also be tailored to fit your plants unique needs.